How To Choose A Right Rapier Loom
Textiles are a labor-intensive market. Although the technological content is not high, it is constantly an essential industry in all nations as well as plays a crucial role in the economies of all nations. Due to the fact that the biggest payment of the fabric sector to the worldwide economic situation is to resolve a large number of labor employment issues. China is the world’s biggest fabric producer and exporter. According to the stats of the Fabric Sector Organization, China’s fiber processing ability will certainly be 24 million in 2020, representing regarding 38% of the world's manufacturing ability. The fabric sector is one of the typical production markets that soak up the most work. China's textile industry currently utilizes 18 million individuals straight and more than 100 million people indirectly.
Although the software application industry that India boasts of has actually additionally added to India's financial development, the number of people gaining from it makes up a really small proportion of the overall population. No matter exactly how rapid India's software technology develops, it is impossible to change the textile industry with the software sector. The textile industry still inhabits a crucial position. It must use existing modern technology to aid the transformation and also development of the fabric market and also attain the updating and advancement of the textile market in order to lead the world.
Textile technology development background
Whether the textile market is advanced or otherwise depends mostly on the advancement of textile modern technology. The earliest fabric modern technology originated from the silk weaving that showed up in the long-lasting container of the Yellow River in the very first century BC. Hand spinning wheels and also pedal impends appeared one after another. The original loom has a basic structure, yet it can personify the standard concepts of materials, which likewise signifies that humans have actually gotten in the age of putting on fabrics. The usual primitive looms are: primitive waistline weaving machine, vertical knitting equipment, heald loom.
Later, the British designed the shuttle bus weaving innovation, which is virtually twice as fast as guidebook, as well as can boost the width of the weaving. With the beginning of the fabric industry, Western nations started to make use of heavy steam engines to drive textile equipment at the end of the 18th century. In 1895, it was turned into an automated changing gadget to create an automated altering loom. In 1926, it was turned into an automated shuttle bus transforming impend. By the 20th century, it became a projectile impend without a pipeline as well as a spray paint splashing machine.
During the development of the fabric sector, various forms of shuttleless impends appeared, including rapier impends, projectile impends, air jet looms, water jet looms, multiphase looms, magnetic weft insertion impends, etc. From the perspective of the technical advancement of worldwide shuttleless looms and the requirements of the fabric sector, air-jet looms have made quick progress in terms of high-speed, wide-width, as well as serialization. They are progressively widely made use of in yarn-dyed, jacquard as well as other textiles. It has advantages in regards to variety flexibility, selection of textile shades, as well as a broader variety of ideal weaving. Rapier looms have gradually become one of the most extensively utilized model in the fabric sector and also have gradually become a trend.
Pain points in the fabric market
1. The impend does not match the grade of the product. Some companies have actually introduced several high-end rapier looms, but used them to create low-value-added mid-range and also even low-end textiles, failing to carry out the features of premium looms. The main factor is that the imported tools is not matched and can not create performance.
2. There is no high-grade, top quality yarn. For instance, in the silk industry, advanced countries all generate actual silk textiles with higher than 3A grade factory silk, while most developing countries use 2A grade factory silk to produce similar products, because the weft insertion rate is only 1/2 of the design level. At the same time, due to the lack of new chemical fiber raw materials and poor quality indicators, defects are prone to appear in weaving, dyeing and finishing, which also restricts product design and development.
3. Lack of product development center. Many factories mainly process incoming materials and samples, and do not have a department dedicated to developing textiles. As a result, they have poor product development capabilities and can only undertake relatively low-level businesses. The textile benefits are not good and the market prospects are poor.
4. Low production efficiency. Workers in many small factories are not well-skilled and have a low stand rate. Advanced enterprises generally have more than 16 stands per person, and most small enterprises have around 4 stands. It is not uncommon for one person to watch two cars. The management level is low, and the machine can not be kept in the best condition. The traditional shuttle loom management method is still used to manage the advanced equipment, and the role of the high-end loom can not be fully utilized.
Aiming at the pain points of the textile industry, Suntech has launched the ST-ERL-808-ULTRAFAST808 Ultrafast Start Rapier Loom with 50 years of design experience and technology precipitation, which has the following advantages:
1. High speed and high efficiency: The maximum speed can reach 800 rpm, and the stable speed can reach 550 ~ 660 rpm. Intelligent technology improves the textile efficiency and speed, improves the stiffness of the weft warping mechanism, and increases the weft pressing force, even if the operator is skilled and managed The level is limited, and the equipment can still complete most of the difficult tasks, solving the problem of low productivity in most enterprises.
2. Stable performance: The equipment is driven by a motor imported from Spain, heavy special steel and solid beams and bases. The quality is excellent, which ensures the stability of the rapier holder and the rapier tape under high-speed operation, and its wear resistance and use The service life is 5 times that of traditional aluminum alloy guide rails. The instantaneous torque of the motor reaches 3000 Nm, so that the speed ratio speed can be reached immediately after the loom is started, and the motor can run for a long time without being affected by heat.
3. Power saving: Compared with traditional looms, the power consumption of this loom can be saved by 15% -20%.
4. Technical support: Suntech, as an old-brand mechanical intelligent manufacturing company, has a deep technical background and can provide loom technical support and after-sales service to ensure the normal installation and operation of the equipment, save customers installation and commissioning time, and ensure that the equipment matches the product. It is suitable for all kinds of textile enterprises. Welcome to inquire Suntech for details.