The safety and comfort of the workers are very important in the textile industry, beam storage system, also known as the beam racking system, is an important component in textile manufacturing facilities that contribute to worker safety and ergonomics in the warehouse environment in various ways.
How Beam Storage System Contributes to the Safety of Workers
The beam storage system is used for storing heavy fabric rolls and provides several safety benefits that help create a safer working environment for textile workers.
1. Prevent injuries
In textile manufacturing, fabric rolls can be extremely heavy, weighing hundreds or even thousands of pounds, manual handling of such heavy loads can pose a serious risk of back, shoulder, and other musculoskeletal injuries to workers. The beam storage system is designed to safely store and handle heavy fabric rolls, eliminating the need for manual lifting and carrying of heavy loads. Workers can use lifting equipment such as forklifts or overhead cranes to load and unload fabric rolls onto the storage system, reducing the risk of injuries associated with manual handling.
2. Provides organized and clutter-free storage
The organized and clutter-free storage of fabric rolls provided by the beam storage system helps prevent workplace accidents caused by tripping, falling, or being struck by objects. Fabric rolls stored haphazardly on the floor or in makeshift storage areas can create hazards in the workplace, posing a risk of accidents to workers. A beam storage system provides designated storage slots or compartments for fabric rolls, keeping them organized and easily accessible, and minimizes the risk of accidents caused by fabric rolls obstructing walkways or falling onto workers, contributing to a safer work environment.
3. Protect fabric rolls from damage
In addition, the beam storage system helps protect fabric rolls from damage, which in turn helps prevent potential accidents. Fabric rolls can be delicate and susceptible to damage from mishandling, improper storage, or environmental factors such as moisture or dust. Damaged fabric rolls can pose risks to workers, such as tearing, unraveling, or collapsing, leading to accidents. The beam storage system is designed to provide proper support and protection to fabric rolls, preventing them from being stacked or stored in a way that could cause damage, which helps maintain the integrity of the fabric rolls and reduces the risk of accidents associated with damaged fabric rolls.
4. Stability and load-bearing capacity
The beam storage system is typically made of high-quality materials and constructed according to industry standards, ensuring that they can safely store heavy fabric rolls without collapsing or toppling over. This eliminates the risk of accidents caused by structural failures or collapses of storage systems, providing a safe and reliable storage solution for fabric rolls.
5. Designed with safety features
Furthermore, the beam storage system is designed with safety features such as safety locks, anti-collapse mesh, and load beam connectors that enhance worker safety. Safety locks are typically used to secure fabric rolls on the storage system, preventing them from accidentally rolling off or falling during loading, unloading, or retrieval. Anti-collapse mesh or wire mesh panels are installed at the back of the storage system to prevent fabric rolls from falling through the back of the racks, providing an additional layer of protection for workers. Load beam connectors are used to securely connect the load beams to the uprights, ensuring that they are properly seated and preventing accidental dislodging or collapses. These safety features contribute to a safer working environment by minimizing the risk of accidents during the operation of the beam storage system.
6. Equipped with additional safety accessories
Moreover, the beam storage system can also be equipped with additional safety accessories such as safety barriers, and safety signs equipped on the beam storage system help a lot in improving the safety index. Safety barriers can be installed around the beam storage system to restrict access to unauthorized personnel and prevent accidental collisions with moving equipment, reducing the risk of accidents. Safety signs can be posted on the storage system to provide clear instructions and warnings to workers, promoting the safe use of the system.
How Beam Storage System Contribute to Ergonomics in the Warehouse Environment
Ergonomics is the science of designing and arranging workspace and equipment to fit the capabilities and limitations of human workers. In the textile industry, beam storage system contributes to ergonomics in the warehouse environment in several ways, helping to create a safer and more efficient workplace.
1. Minimize the need for manual lifting
Decreasing the need for manual lifting and carrying of heavy objects can reduce the risk of musculoskeletal injuries and promote better ergonomics. In textile manufacturing, fabric rolls can be extremely heavy, weighing hundreds or even thousands of pounds. Manual handling of such heavy loads can strain the muscles and joints of workers, leading to injuries such as the back, shoulder, and neck pain. A beam storage system allows fabric rolls to be stored at various heights, typically at waist level or higher, depending on the design of the system, which eliminates the need for workers to bend, stoop, or lift heavy objects from the floor, reducing the risk of musculoskeletal injuries and promoting better ergonomics.
2. Provide organized and accessible storage
Fabric rolls stored haphazardly on the floor or in makeshift storage areas can be difficult to access, requiring workers to reach, bend, or stretch to retrieve or store them. These repetitive movements can strain the muscles and joints of workers, leading to fatigue, discomfort, and injuries over time. The beam storage system is designed to provide designated storage slots or compartments for fabric rolls, keeping them organized and easily accessible. Workers can use lifting equipment such as forklifts or overhead cranes to load and unload fabric rolls onto the storage system, reducing the need for repetitive reaching, bending, or stretching movements and promoting better ergonomics.
3. Easily retrieved and loaded
The beam storage system can be designed with features such as tilt trays or gravity flow racks, which allow fabric rolls to be easily retrieved and loaded without excessive bending or reaching movements. Tilt trays or gravity flow racks are designed to automatically tilt or flow fabric rolls towards the front of the storage system as rolls are removed, allowing workers to easily access the fabric rolls without having to reach or bend excessively, reducing the risk of strain or injuries associated with reaching, bending, or stretching movements, promoting better ergonomics in the warehouse environment.
4. Adjustable shelving
Moreover, the beam storage system can be designed with adjustable shelving or pull-out drawers that can be customized to the height and reach of individual workers, promoting better ergonomics. Workers come from different heights and have different levels of reach, and a one-size-fits-all approach to storage may not be ergonomically suitable for all workers. A beam storage system that is adjustable can be customized to the height and reach of individual workers, ensuring that fabric rolls are stored at a height that allows workers to easily access and retrieve them without excessive reaching or bending. By minimizing the risk of strain or injuries associated with reaching, bending, or stretching movements that are not within the natural range of motion of workers, the beam storage system promotes better ergonomics.
SUNTEC ST-BS Computerized Warp Beam Storage System ( Beam Stacker )
The SUNTECH computerized warp beam storage system, popularly known as the beam stacker, represents an unrivaled solution for the efficient and sophisticated storage of warp beams, size beams, weaving beams, and cloth beams in the esteemed textile industry.
1. Advanced microprocessor-controlled information system
The ST-BS model boasts a superior microprocessor-controlled information system that ensures seamless storage and retrieval of specific beams. Utilizing cutting-edge technology, this system intelligently selects beams based on input data such as beam number, beam code, mill code, and more. It automatically identifies the shortest path and effortlessly brings the beam to the doffing position, saving precious time and effort. Additionally, the ST-BS supports multi-language selection, catering to the diverse preferences of users.
2. User-friendly HMI touch pppppanel
Featuring a high-quality touch panel from the renowned French brand "SCHNEIDER", the ST-BS is equipped with an intuitive Human-Machine Interface (HMI) that offers easy and quick access to data and machine operation. This user-friendly touch panel simplifies the operation and monitoring of the system, enhancing user convenience and efficiency.
3. Seamless ERP connectivity and mobile app control
The ST-BS system effortlessly connects with an Enterprise Resource Planning (ERP) system, enabling real-time data synchronization and sharing for enhanced workflow efficiency. Moreover, the system can be easily controlled remotely through a mobile app, providing convenient and flexible control options for users on the go.
4. Cutting-edge Chain synchronization automatic detection technology
Equipped with state-of-the-art chain synchronization automatic detection technology, the ST-BS ensures optimal performance. This innovative feature monitors the chains on both sides of the beam stacker and promptly detects any discrepancies in their synchronization. In case of any deviation, the system alarms and stops the operation, allowing operators to promptly assess and adjust the degree of tightness in the bilateral chains for seamless operation.
Conclusion
Worker safety is a top priority in any industry, including the textile industry, beam storage system plays a crucial role in the textile industry as they provide efficient and organized storage solutions for various types of textile materials, and protects the safety of the workers. The SUNTECH computerized warp beam storage system is popular all over the world and must satisfy all of the manufacturers’ requirements.