Quality control and inspection of fabrics is an important part of textile factories. The detection of fabric surface defects plays an important role in the process of fabric inspection. The severity of fabric defects will seriously affect the grade of fabrics and greatly affect the price of fabrics.
Fabric manufacturers generally require a comprehensive inspection of the defects on the surface of the fabric, and analyze the causes of the defects, so as to improve the production process and reduce losses. Therefore, responsible fabric manufacturers will inspect fabrics before garments or other textile products production, so as not to produce substandard products in the production process and damage their own reputation.
As we know, the fabric inspection machine price depends on the machine quality, but a good fabric inspection machine is very important for the manufactures.
There are many reasons for fabric defects, such as the quality of the yarn, improper operation of the yarn pretreatment process before weaving, abnormal weaving process and abnormal state of the loom, which can all lead to fabric defects. Now, most weaving, printing&dyeing and garment manufacturers in China still adopt traditional manual inspection methods for fabric defect detection. However, manual inspection has its shortcomings. For example, during manual inspection, defects may be missed and forgotten to be recorded, and the inspection efficiency is very low. Therefore, it is very necessary for a textile manufacturer to develop a machine to automatically detect fabric defects.
Automatic fabric inspection machine, which can replace manual labor, automatically inspect and grade the fabric, and mark the defects. The automatic fabric inspection machine relies on the reflection of the light source and the light guide to inspect the fabric. The normal fabric inspection speed can reach 120 m/min. It works by the terminal control system, and the detected defects can be displayed on the screen. Report, The speed is fast and simple, it can adapt to high-frequency defects or new defects that rarely occur, and has a memory function, which can calculate and process more defects. The automatic fabric inspection machine can be used to classify the fabrics, and perform the function of statistical memory storage of the defects of the inspected fabrics. The automatic fabric inspection machine makes the inspection of the fabrics move to the road of automation. Technology will enter textile enterprises and form one of the important links of automation.
SUNTECH is also working hard to develop an automatic fabric inspection machine. I believe that everyone will be able to see this new machine from SUNTECH soon.
At present, the fabric inspection machine provided by SUNTECH still need to inspect the fabric defect manually, but we can equip with the faults recording software which adopts America 4-point standard in the fabric inspection machine, and software could record 24 defects which can also be customizes as your requirement. And these defects could be give penalty from 1 to 4 on the operation panel by operators according to the defects seriousness, the more serious of the defects, the more penalty will be given. This faults record system can be customizes as customer’s requirement.
Besides, the 4 point system can be installed on each computer which can connect together to be as a intranet to share all the information.So the production manager could monitor every machine’s processing on a head computer, manage production plan, control the inventory and analysis the statistics to improve the production process and reduce the losses.
If you have any requirement on the fabric inspection machine, feel free to contact us. No matter what kind of fabric you want to inspect, SUNTECH can provide a reasonable solution for you. There is also cloth cutting machine for you to choose at SUNTECH.