A beam truck is an essential piece of equipment used in the textile industry to transport and mount the beams on weaving machines. It’s necessary for the workers in the garment to know the components of the beam truck, which is beneficial for their operation of the machine.
The Components and Corresponding Functions of Beam Truck
A beam truck consists of several components that work together to achieve this purpose. There are the components of a beam truck and their corresponding functions.
1. Base Frame:
The base frame is the main support structure of the beam truck, made of sturdy materials such as steel, provides stability to the truck, and serves as a foundation for the other components.
2. Wheels:
The wheels are located at the bottom of the base frame and are responsible for the movement of the truck. They are usually made of high-quality rubber or nylon and come in different sizes and shapes, depending on the type of beam truck. The wheels of a beam truck are often designed for smooth and easy movement to facilitate the transportation of be
3. Electric Motor:
The electric motor powers the beam truck and enables it to move forward and backward, which could be connected to the wheels of the truck through a transmission system.
4. Control Panel:
The control panel is a crucial component of the beam truck. It is used to control the movement of the truck, including the speed and direction. It may include features such as a speed regulator, emergency stop button, and digital display to monitor the status of the beam truck.
5. Lifting Mechanism:
The lifting mechanism is responsible for lifting the beam from the floor and mounting it on the weaving machine. It may be a hydraulic or electric system, depending on the type of beam truck, which should be adjustable to cater to different beam sizes and weights.
6. Harness Mounting Device:
The harness mounting device is used to secure the harness frame to the beam truck. It is a mechanical or hydraulic system, that is able to fit different harness frame sizes.
7. Beam Supports:
The beam supports are located on either side of the beam truck and serve as a cradle to hold the beam securely during transportation, helping to accommodate different beam sizes.
8. Brakes:
The brakes are essential safety features of the beam truck. They are used to stop the truck's movement and prevent it from rolling when not in use or during loading and unloading. The brakes may be foot-operated or hand-operated.
9. Beam Cradles:
The beam cradles are adjustable to fit different beam sizes and shapes, located on the base frame, and support the beam during transportation.
10. Loading Platform:
The loading platform is a flat and level area designated for placing the beam prior to transportation. It should be wide enough to accommodate various beam sizes and ensure a stable base for the beam.
11. Beam Clamps:
Beam clamps are used to secure the beam in place during transportation. They come in manual or hydraulic versions and should be adjustable to fit different beam sizes, ensuring the beam is held securely in place during transport.
12. Chain and Sprockets:
The chain and sprockets are part of the truck's transmission system that links the electric motor to the wheels. These components transmit power from the motor to the wheels, enabling the truck to move forward and backward.
Conclusion
In conclusion, the beam truck is an essential piece of equipment in the textile industry, and its components work together to transport and mount beams on weaving machines. The various components, such as the base frame, wheels, electric motor, lifting mechanism, harness mounting device, beam supports, brakes, beam cradles, loading platform, beam clamps, chain, and sprockets, are helpful for the cater to different beam sizes and weights and ensure safe and efficient transportation of the beams.
SUNTECH ST-MBT-02I Warp Beam Truck ( Warp Beam Carrier )
The SUNTECH ST-MBT-02I warp beam truck with harness mounting device is SUNTECH's latest product. This innovative trolley is designed for the transportation of bottom beams and harnesses and can be effortlessly inserted into weaving machines, providing customers with a highly cost-effective solution that can help them save up to 40% on their costs.
Here is a revised list of the features of the ST-MBT-02I fully electric warp beam trolley:
1. Capable of transporting bottom beams and inserting them in weaving machines, with a maximum weight capacity of 1800kg and adjustable beam width.
2. Can accommodate harnesses with an additional loading capacity of 300kg.
3. Compatible with weaving machines that have a normal working width of 170-340cm without requiring any alterations.
4. Equipped with a low-noise, environmentally-friendly AC motor that is easy to maintain.
5. Powered by a gel battery that has a fast charging time of 3-4 hours and a longer lifespan than a typical lead-acid battery, making it is suitable for extreme temperature ranges from -50℃~50℃.
6. Features an electric power steering system that reduces the amount of manpower required for steering by 5%.
7. Equipped with a side shift function that makes it easier and safer to locate beams in limited space.
8. Includes a remote control for the harness mounting device that allows users to move it up and down, stretch it out, and retract it as needed.
9. Comes with a warranty extension that is not offered by other suppliers at SUNTECH.
The SUNTECH ST-MBT-02I warp beam truck (warp beam carrier) boasts an elegant and sophisticated design that has been meticulously thought out. Its color palette includes a harmonious blend of Hermes orange and glossy black tones, complemented by delicate highlights of white, blue, and red, which serve to distinguish its various components. The result is a visually stunning beam truck that is sure to enhance the aesthetic of any workspace. Not only is the design beautiful, but it is also practical, user-friendly, and ergonomic, making it an ideal choice for any weaving operation.