In an era of elevated consumer expectations for clothing quality, fabric manufacturers are under increasing pressure to deliver impeccable raw materials. Fabric inspection is a critical step in ensuring the quality of finished garments, and SUNTECH's Fabric Inspection Machine emerges as a game-changer in improving efficiency and accuracy.
Meeting High Standards in Fabric Inspection:
Before fabrics leave the manufacturing facility, they undergo stringent quality control measures to minimize defects in the final products. The SUNTECH Fabric Inspection Machine addresses key aspects of fabric inspection to guarantee top-notch quality:
1. Width Precision:
Uneven tension or incomplete drying during the printing and dyeing processes can result in inconsistent fabric shrinkage and width changes. SUNTECH's machine meticulously checks the width at the beginning, middle, and end of each roll, ensuring compliance with specified purchasing widths for woven and knitted fabrics.
2. Defect Detection:
Defects in fabrics can significantly impact the appearance of finished garments, leading to downgrades or even scrapping. SUNTECH's Fabric Inspection Machine identifies major defects, preventing the need for fabric replacement, reducing costs, and streamlining the inspection workload.
3. Color Consistency:
Color differences between batches of grey fabrics are common during the dyeing process. SUNTECH's machine is equipped to detect and manage color variations, ensuring a consistent color tone across fabric rolls.
4. Warp Skewing and Bowing:
Tension during printing and finishing processes can cause warp yarn skewing or bowing. The SUNTECH machine inspects these phenomena, ensuring that the fabric meets quality standards.
5. Quantity Verification:
Accurate quantity verification is crucial. The machine checks whether the number of fabric rolls and their lengths align with the delivery order.
SUNTECH's Technological Edge:
The SUNTECH ST-KFIM series of tension-free inspection machines for knit fabrics sets a new standard. It employs automatic tension control through a PLC, providing stable, precise, and rapid tension adjustment capabilities. This technology enhances defect detection efficiency on the fabric surface.
Key Features of SUNTECH Fabric Inspection Machine:
- Automatic tension-free detection for constant fabric feeding, inspection, and winding speeds.
- Full-width fabric inspection with a fixed table at a 60-degree angle.
- Edge control using rollers and air blowers.
- Accurate length measurement (in meters) with a counting error of ≤1m/km.
- Accurate edge alignment with an alignment error of ≤6mm.
- Adjustable fabric roll tension.
- Customizable fabric feeding and receiving methods based on customer requirements.
With over 50 years of technological expertise and manufacturing experience, SUNTECH has become a trusted name in the textile machinery industry. Serving over 4,500 customers with 10,000 installed machines worldwide, SUNTECH offers tailored fabric inspection solutions to meet diverse production needs. All machines come with a 12-month warranty and complimentary accessories, including edge photoelectric sensors and digital length counters. SUNTECH's commitment to quality and innovation makes it a leader in advancing fabric inspection technology.