With the improvement of the quality of life, the quality of raw materials and fabrics of clothing manufacturers is naturally higher and higher. In addition to the high-quality and high-standard production process, the cloth must also undergo strict cloth inspection before leaving the factory. Regarding packaging, people's requirements are gradually increasing, and traditional packaging can no longer meet the needs of textile mills for packaging.
SUNTECH, one of the fabric inspection machine manufacturers, SUNTECH's AI intelligent fabric inspection and packaging line can improve the efficiency of fabric defect detection and avoid the problems that often occur in traditional packaging.
The purpose of cloth inspection is to make the finished garments produce as few defective products as possible. When the fabric enters the factory, the quality and quantity of the fabric must be inspected first. Since the quality of the grey fabric is directly related to the quality and output of the finished product, before cutting, the grey fabric should be inspected one by one according to the standard during the inspection. Defects are marked and quality records are made. If the cloth inspection is not carried out, it will affect the subsequent production and the quality of the finished garments.
The whole cloth inspection process has many links and complicated operations, and must ensure the accuracy of cloth inspection, low error rate and high efficiency. In addition to the high requirements for the experience, technology and patience of the cloth inspector, the requirements for the cloth inspection machine are also very high. For example, the inspection of width, weft skew and weft bending is related to the tension of the fabric, which requires the cloth inspection machine to be able to control the tension of the cloth to ensure the accuracy of the cloth inspection.
SUNTECH ST-KFIM series tension-free inspection knitted fabric inspection machine can automatically control the tension. The running speed is controlled by PLC. The end of the cloth roll is connected to the output shaft of the magnetic powder brake through a mechanical device. The braking force of the magnetic powder brake is adjusted by controlling the current. Then the tension controller is controlled by the PLC. The proximity switch is used as a speed measuring device. An effective closed-loop control is formed, which can adjust the size of the unwinding braking force according to the change of the inertia of the cloth roll in real time, so that the cloth surface tension is constant to meet the needs of automatic cloth inspection. Compared with other tension control cloth inspection machines, the tension adjustment of this equipment is more stable, accurate and fast, which can effectively improve the detection efficiency of cloth defects.
SUNTECH cloth inspection machine has the following advantages:
1. Automatic tension-free detection: the unique combination of mechanical structure and electrical structure ensures constant feeding, inspection and winding speeds
2. Full width fabric inspection: 60 degree fixed inspection table
3. Hemming control: the expanding stick and the edge blower control the hemming
4. Precise length counting (Y/M): counting error <=1m/km
5. Precise edge-to-edge: edge-to-edge error <=6mm
6. Cloth roll tightness: adjustable
7. Different access cloth forms can be customized according to customer requirements.
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For packaging machine:
SUNTECH intelligent packaging line, one equipment includes main processes such as filling, wrapping, sealing, as well as related pre- and post-processes such as cleaning, stacking and dismantling, measuring or stamping on packages, and can even realize automatic detection and timely rejection. Unqualified packaging products can greatly improve productivity, reduce labor intensity, meet the needs of large-scale production, and meet the requirements of cleanliness and hygiene.
SUNTECH smart packaging line has the following advantages:
1. Fully automatic, reducing labor intensity, only one operator
2. High efficiency, packing speed up to 7 rolls/min.
3. It can pack 5-7 rolls/min, about 2400-3360 rolls per 8 hours.
4. Compared with traditional plastic bags, it saves the cost of materials and saves about 10% of the cost.
5. Polyethylene film vacuum packaging effect. The ideal thickness of polyethylene film is 60-80 microns.
6. Inspection machine with online inspection and packaging options.
7.1 sets of packing system support maximum, check 10 machines at the same time.
With 50 years of design experience and technology precipitation, SUNTECH uses intelligent technology to optimize packaging processes and procedures to achieve intelligent packaging and accurate cloth inspection. If you are interested, please contact us to know the fabric inspection machine price.