In the textile industry, beams are cylindrical devices that are used to store and transport fabrics, and beam storage plays a critical role in ensuring the smooth and efficient operation of production processes because of its functions of protecting and storing beams.
How the Beam Storage Works?
1. What to Think About When Choosing a Suitable Beam Storage
There are several key factors to consider when designing and implementing beam storage in a textile production facility. These include the size and weight of the beams, the types of materials being stored, and the layout and space requirements of the storage area.
1）The size and weight of the beams
Beams can vary significantly in size and weight, depending on the specific application and the materials being used, for example, some beams may be several feet in diameter and weigh several hundred pounds, while others may be smaller and lighter. The beam storage must be designed to accommodate the size and weight of the beams being used, and the equipment used to move and handle the beams must be appropriately sized and configured.
2）The material on the beams
Some materials may require specific storage conditions, such as temperature or humidity control, to prevent damage or degradation, so there is a must for the beam storage to accommodate these requirements and ensure that the materials remain in optimal condition until they are needed.
3）Layout and space requirements
The layout and space requirements of the storage area are also critical factors to consider. The storage area must be configured to allow for efficient movement of the beams, with sufficient clearance for the equipment used to move and handle them. The layout should be optimized to minimize the distance and time required to move the beams from storage to the production area and to facilitate access to the necessary materials.
2. Different types of beam storage
There are several different types of beam storage used in the textile industry, including traditional racks and shelving systems, as well as more advanced automated storage and retrieval systems (AS/RS).
1）Traditional rack and shelving systems
Traditional rack and shelving systems are typically used in smaller or lower-volume facilities. These systems consist of racks or shelves that are designed to hold the beams securely in place, either horizontally or vertically, which may be arranged in rows and aisles to facilitate access and optimize storage space.
2）Automated storage and retrieval systems
In larger or higher-volume facilities, automated storage and retrieval systems (AS/RS) may be used to improve efficiency and reduce labor costs. AS/RS systems use computer-controlled cranes or robots to automatically move and retrieve the beams from storage, eliminating the need for manual handling, can be highly efficient, and can greatly reduce the time required to move materials from storage to the production area.
3. Ensure safe and efficient beam storage
Regardless of the type of beam storage, there are several best practices that should be followed to ensure safe and efficient beam storage. These include:
1) Proper handling and transport of the beams to prevent damage or injury.
2) Use of appropriate clamps, hooks, or other devices to secure the beams to the storage racks or shelves.
3) Regular inspection and maintenance of the storage racks or shelves to ensure they remain in good condition.
4) Proper labeling and identification of the beams to facilitate easy retrieval and tracking of materials.
5) Implementation of appropriate safety protocols, such as the use of protective equipment and procedures for handling heavy or bulky materials.
The Structure of Beam Storage
A computerized warp beam storage typically consists of several components that work together to efficiently store and retrieve warp beams used in weaving machines. These components include:
1. Storage rack
The storage rack is a part of the beam storage, often made of steel, and is configured to accommodate the size and weight of the warp beams.
2. Retrieval system
This is a computerized system that is used to locate and retrieve warp beams from the storage racks, which typically includes sensors, scanners, and a computer interface that allows operators to input commands and receive feedback.
3. Conveyor system
The conveyor system may be automated or manual depending on the design of the beam storage and is used to move warp beams from the storage racks to the weaving machines.
4. Control software
The control software is the computer program that manages the storage and retrieval of warp beams, typically includes a user interface that allows operators to monitor the status of the system and input commands, which is beneficial for the intelligence of the beam storage.
5. Safety features
Warp beam storage may include safety features such as interlocks, sensors, and emergency stop buttons to prevent accidents and ensure the safety of operators.
SUNTECH ST-BS Computerized Warp Beam Storage System ( Beam Stacker )
The SUNTECH Computerized warp beam storage, also known as the beam stacker, offers an unrivaled solution for storing various types of beams, including warp beams, size beams, weaving beams, and cloth beams. This innovative system is highly versatile and can be used in a range of settings, including the weaving preparation workshop, weaving unit, and finishing unit.
The SUNTECH Model ST-BS is a state-of-the-art beam storage that offers a range of advanced features and benefits, including:
1. Warranty extension
SUNTECH offers a warranty extension for the model ST-BS that is superior to what is available from other suppliers.
2. Microprocessor-controlled information system
The ST-BS employs a cutting-edge microprocessor-controlled information system for the storage and retrieval of specific beams.
3. Intelligentization
The system can intelligently load and unload beams, with automatic beam selection based on entered data such as beam number, beam code, mill code, etc. The ST-BS will select the shortest path and bring the beam to the doffing position, with a multi-language selection also available.
4. Hmi touch panel
The system is equipped with a high-quality France "Schneider" brand touch screen, providing easy and quick access to data and machine operation.
5. Erp connection and mobile app control
The ST-BS can connect with an ERP system to realize data synchronization and sharing, and can also be controlled by the mobile software.
6. Chain synchronization automatic detection technology
If the chains on both sides of the beam stacker become out of synchronous, the ST-BS will alarm and stop running, allowing the operator to check whether the bilateral chains need to adjust the degree of tightness.
Conclusion
In summary, beam storage is a critical component of the textile production process, and proper storage and handling are essential to ensure efficient and safe operations. And the SUNTECH model ST-BS offers an unparalleled combination of advanced technology, intelligent features, and reliable performance, making it an ideal choice for any weaving operation, would be an ideal choice for the manufacturers in the textile industry.
SUNTECH provides the textile industry machines to the whole world, helps them to improve the efficient, decrease the labor costs. SUNTECH offers numerous types of textile machinery: visual inspection defects, fabric measure and cutting machine, fabric swatch cutter, beam truck, trolley lift system, fabric roll cutting machine etc. If you are interested in us, please contact us now!