As the standard of living continues to rise, there is a natural progression toward an increase in the quality of the raw materials and textiles that are used in the production of clothes. Before it can leave the plant, the fabric must, in addition to going through a manufacturing process that is of a high quality and adheres to high standards, also be subjected to a stringent examination of the cloth. The criteria that people have with regard to packaging are continually growing, and conventional packaging can no longer match the demands that textile mills have with regard to packaging. SUNTECH is one of the companies that manufactures fabric inspection machines. The AI intelligent fabric inspection and packaging line that SUNTECH has developed is able to increase the effectiveness of fabric defect detection and eliminate the issues that often arise with conventional packaging.
The final clothes should have as few faulty items as possible, which is why fabric inspection is performed before they are sent out. When the fabric is brought into the manufacturing facility, it must first be examined for both its quality and its quantity. Because the quality of the grey fabric has a direct bearing on the quality of the completed product as well as its production, the grey fabric need to be examined individually according to the standard before it is cut. This should take place during the inspection. Inconsistencies are flagged, and quality records are maintained. If the examination of the fabric is not performed, it will have an impact on the future manufacturing as well as the quality of the clothes that are produced.
The whole of the cloth inspection process is comprised of numerous linkages and complex processes, and it is necessary to guarantee accurate cloth inspection in addition to a low mistake rate and high level of productivity. The criteria for the cloth inspection machine are quite high, and this is in addition to the high standards that are placed on the experience, expertise, and patience of the person doing the examination. For instance, the inspection of breadth, weft skew, and weft bending are all connected to the tension of the fabric. Because of this, the machine that does the cloth inspection has to be able to adjust the tension of the cloth in order to guarantee that the cloth inspection is accurate.
The tension of the knit fabric may be automatically controlled by the SUNTECH ST-KFIM series tension-free inspection knitted fabric inspection machine. PLC is responsible for controlling the running pace. A mechanical mechanism connects the end of the cloth roll to the output shaft of the magnetic powder brake. This connection is made possible by the magnetic powder brake. Controlling the current in the magnetic powder brake allows one to alter the amount of braking force it produces. After then, the PLC takes over and controls the tension controller. A measurement of speed may be obtained via the use of the proximity switch. An efficient closed-loop control has been formed, which allows for the size of the unwinding braking force to be adjusted in real time in response to changes in the inertia of the cloth roll. This ensures that the surface tension of the cloth remains constant, which is necessary in order to fulfill the requirements of automatic cloth inspection. This equipment's tension adjustment is more stable, precise, and quick in comparison to other tension control cloth inspection machines, which enables it to significantly increase the detection efficiency of fabric faults.
The following are some of the benefits that the SUNTECH cloth inspection machine offers:
1. Automatic tension-free detection: the one-of-a-kind combination of a mechanical structure and an electronic structure assures continuous feeding, inspection, and winding rates.
2. Inspection of the whole breadth of the cloth using a bench tilted at a 60-degree angle
3. Control of the Hemming: The expanding stick and the edge blower are responsible for controlling the hemming.
4. Accurate length counting (Y/M): a counting inaccuracy of less than 1 meter per kilometer
5. Accurate edge-to-edge: edge-to-edge error of less than 6 millimeters
6. the tension of the cloth roll may be adjusted
7. Depending on the needs of the client, various access cloth shapes may be tailored to fit their specifications.
pertaining to the packing machine:
One piece of equipment on the SUNTECH intelligent packaging line performs main processes like filling, wrapping, and sealing. It also performs related pre- and post-processes like cleaning, stacking and dismantling, measuring or stamping on packages, and can even realize automatic detection and timely rejection. Products that are not qualified for use as packaging may significantly boost productivity, cut down on the amount of work required, fulfill the criteria of large-scale manufacturing, and adhere to the standards of cleanliness and sanitation.
The SUNTECH smart packaging line offers a number of benefits, including the following:
1. Completely automated, requiring just one person to operate, hence minimizing the amount of work required
2. Extremely high productivity, with a packing pace of up to 7 rolls per minute.
3. It has the capacity to pack between 5-7 rolls every minute, or around 2400-3360 rolls in an 8-hour period.
4. When compared to conventional plastic bags, it reduces the amount of money spent on materials and saves about 10% of the total cost.
5. The impact of vacuum packing using polyethylene film The thickness of polyethylene film should ideally be between 60 and 80 microns.
6. an inspection equipment that offers online packing and quality control choices
7.1 different sets of packaging system may handle a maximum of 10 machines all at once for checking.
SUNTECH employs intelligent technology to improve packaging processes and procedures to accomplish intelligent packaging and accurate cloth inspection. SUNTECH has over 50 years of design expertise and has been at the forefront of technological development for over a decade. If you are interested, come to get the latest fabric inspection machine price.